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Much of the cost of manufacturing cabinets is in the doors, and
when you go to a kitchen showroom it is usually the doors that
catch your eye. You will see a variety of designs from simple to
intricate. This section will focus on the practical
considerations of the various construction methods used.
Plastic Laminate
Plastic laminate doors are made of the same sheet material used
on countertops. Plastic laminate is used on flat door styles.
The material is glued to both sides of a wood-composite
coreboard, and the edges are banded with a matching vinyl strip.
The advantage of plastic
laminate doors is that it is durable and easy to clean. The
disadvantage is that if the vinyl edge band is abused, it can
chip off.
Some doors that look like
plastic laminate doors really are not. What you get is not true
laminate but a thin paper with a coating of melamine, similar to
the coating of melamine on the inside of some cabinets.
Although, melamine on the inside of cabinets is just fine, it
doesn't have anywhere near the durability of true
plastic-laminate.
Vinyl-Clad
Vinyl-Clad doors also known as Thermofoil doors have become
popular. The vinyl is a sheet of PVC plastic that is heated up
and formed around a door blank of MDF. Thermofoil usually looks
like raised-panel wood doors; the design is cut into the door
blank using computer-operated routing machines. When the vinyl
is applied, it conforms to the shape and wraps around the edges.
Wood
Most people still want wood doors in their kitchens. People like
the "warmth" of woods and like the idea of using a natural
material. Yet because it is a natural material it is never
perfectly uniform in appearance. Random grain patterns and
mineral discolorations are to be expected, especially if the
wood doors you select have a clear finish on them.
On better quality wood doors,
the natural grain color and patterns will be more carefully
matched up. If you do not want a lot of grain to appear you can
opt for a darker stain, which helps to obscure the natural color
variations in the wood.
If you like painted doors, keep
in mind that a frame-and-panel door that is painted will develop
a hairline crack where the rail and stiles of the door frame
meet. It is not a structural problem but may be an aesthetic
one.
Wood doors are relatively
durable, depending on the type and hardness of the wood. The
three most popular woods are oak, maple, and cherry - all three
are considerably harder than pine.
Doors & drawer fronts
consists of the following types:
- Standard
¾" thermofoil, MDF, raised panel door, or ¾" raised or
recessed oak or maple veneer over a furniture board panel
inserted in a ¾" solid oak or maple frame
- Upgrade 1
¾" solid oak, maple, cherry raised center panel inserted in a
¾" matching solid hardwood frame
- Upgrade 2
Recessed ¼" panel doors in Maple, Cherry or Hickory inserted
in a matching ¾" hardwood frame
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